Current Issue : April - June Volume : 2021 Issue Number : 2 Articles : 5 Articles
A single sensor is used to obtain welding information in welding monitoring process, but this method has some shortcomings. In order to obtain more comprehensive and reliable welding information, this paper designed and built a welding multi-information wireless monitoring system with STM32- F407ZET6 as the control core and ALK8266 as the wireless transmission module. Real-time acquisition, transmission and display of electric arc signal and welding image information are realized in the monitoring system. This paper mainly introduces the hardware and software core of the monitoring system. At the same time, the signal collected by the monitoring system is compared with the original signal, and the accuracy of the remote monitoring system is tested. The monitoring system is used in welding test. The test results show that the accuracy of the monitoring system meets the requirements, and the on-line monitoring of electric arc signal and welding image can be realized in the welding process....
The brittle phase (Laves) of Inconel 718 parts formed by laser metal deposition (LMD) represents a bottleneck of the engineering applications. In order to investigate effectiveness of laser remelting (LR) technology on suppressing the formation of Laves phase, different laser scanning speeds of the LR process were adopted to build and remelt the single-pass cladding layers. The evolution of phase composition, microstructural morphology, and hardness of the LMD and LMD + LR specimens were analyzed. The experimental results show that different laser scanning speeds can obviously change the microstructural evolutions, Laves phase, and hardness. A low laser scanning speed (360 mm/min) made columnar dendrite uninterruptedly grow from the bottom to the top of the cladding layer. A high laser scanning speed (1320 mm/min) has a significant effect on refining Laves phase and reducing Nb segregation. When the laser scanning speed of LR process is equal to that of LMD, the cladding layers can be completely remelted and the content of Laves phase of the LMD + LR layer is 22.4% lower than that of the LMD layer. As the laser scanning speed increases from 360 to 1320 mm/min, the mean primary dendrite arm spacing (PDAS) values of the remelting area decrease from 6.35 to 3.28 μm gradually. In addition, the low content of Laves phase and porosity contribute to the growth of average hardness. However, the laser scanning speed has a little effect on the average hardness and the maximum average hardness difference of the LMD and LMD + LR layers is only 12.4 HV....
Polymer-based micromolding has been proposed as an alternative to SU-8 micromolding for microfluidic chip fabrication. However, surface defects such as milling marks may result in rough microchannels and micromolds, limiting microfluidic device performance. Therefore, we use chemical and mechanical methods for polishing polymer microchannels and micromolds. In addition, we evaluated their performance in terms of removing the machining (milling) marks on polymer microchannel and micromold surfaces. For chemical polishing, we use solvent evaporation to polish the sample surfaces. For mechanical polishing, wool felt polishing bits with an abrasive agent were employed to polish the sample surfaces. Chemical polishing reduced surface roughness from 0.38 μm (0 min, after milling) to 0.13 μm after 6 min of evaporation time. Mechanical polishing reduced surface roughness from 0.38 to 0.165 μm (optimal pressing length: 0.3 mm). As polishing causes abrasion, we evaluated sample geometry loss after polishing. Mechanically and chemically polished micromolds had optimal micromold distortion percentages of 1.01% ± 0.76% and 1.10% ± 0.80%, respectively. Compared to chemical polishing, mechanical polishing could better maintain the geometric integrity since it is locally polished by computer numerical control (CNC) miller. Using these surface polishing methods with optimized parameters, polymer micromolds and microchannels can be rapidly produced for polydimethylsiloxane (PDMS) casting and thermoplastic hot embossing. In addition, low-quantity (15 times) polymer microchannel replication is demonstrated in this paper....
In this study, five fuels including pure diesel (B0), pure palm oil biodiesel (B100), and their blends (B10, B20, and B30) were investigated in relation to soot particle distribution and regulated and unregulated emission characteristics in a common rail direct injection (CRDI) diesel engine. The results indicated that CO, hydrocarbon (HC), and particulate matter (PM) regulated emissions were effectively controlled to a very low level by combining the addition of palm oil biodiesel (POB) to diesel with optimized engine operating conditions. Paper filters and TEM grids were used to capture the diesel particles. All the PM primary particles were less than 100 nm in diameter observed by TEM, and the average diameters of the PM primary particles for the biodiesel blends were distributed between 20 and 26 nm. Unregulated emissions such as trace metals including Pb, Mn, and Ba were found in the PM particles, and the xylene, toluene, and benzene unregulated emissions of B100 were reduced by 55.68%, 21.56%, and 18.32%, respectively, compared to those of B0. Therefore, POB is an excellent alternative fuel for diesel engines and has great application potential to solve the current pollution problems of regulated and unregulated emissions....
The purpose of the present study was to investigate the texture in dissimilar medium carbon steels welded by rotary friction technique. The Electron Backscatter Diffraction (EBSD) technique was the main technique used to investigate the effect of welding on grain size and grain crystallographic orientation in the welded joint. Moreover, the effect of isothermal heat treatment at 600˚C on welded joint has been studied knowing that this annealing allows to decrease the residual stresses. EBSD results revealed different subzones in welded joint. The texture in the weld is essentially composed of three components: Goss {110} <001>, Rotated Cube {100} <110>, and Rotated Goss {110} <110> orientation. The heat treatments applied on welded material had a slight effect on texture and grain size....
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